Client-Specific Engineered Solutions refer to custom-designed equipment, systems, or process packages developed to meet the unique operational, safety, and performance requirements of a specific customer. These solutions are created through detailed engineering, site study, process evaluation, and custom fabrication to ensure seamless integration with existing systems.
Such engineered systems are widely used in chemical, pharmaceutical, food, dyes, agrochemical, petrochemical, and manufacturing industries, where standard equipment may not meet process needs.
✔ Tailor-made design based on process parameters
✔ Optimized performance, energy efficiency, and safety
✔ Integration with plant utilities, automation & layout
✔ Ensures regulatory compliance (GMP, ATEX, CE, etc.)
✔ Delivered as complete engineered packages (skid-mounted or standalone)
Typical Solutions Include:
A. Engineering & Design Basis
| Parameter | Specification |
|---|---|
| Input Data | Process flow diagram, material data sheet, heat/mass balance |
| Design Standards | ASME, DIN, IS, CE, ATEX, GMP/cGMP |
| Customization Scope | Mechanical + electrical + automation + layout |
B. Materials of Construction (MOC)
| Component | Options |
|---|---|
| Contact Parts | SS304, SS316/316L, Hastelloy, Duplex SS, Titanium, MS, Alloy steel |
| Non-contact Parts | MS painted, SS304 |
| Seals & Gaskets | PTFE, EPDM, Viton, Silicone, FDA-grade options |
| Surface Finish | Bead-blast, Matt, Mirror polish (0.4–0.8 μm Ra for GMP) |
C. Mechanical Design
| Parameter | Typical Range |
|---|---|
| Operating Pressure | Full vacuum to 25 bar |
| Operating Temperature | -20°C to 300°C |
| Capacities | 5 L to 100,000+ L (system-dependent) |
| Construction Type | Skid-mounted, modular, standalone, integrated |
| Supports | Frame, structure, mobile base, floor-mounted |
D. System Components (as applicable)
E. Automation & Controls
| Feature | Specification |
|---|---|
| Control System | PLC / HMI / SCADA |
| Automation Level | Manual, semi-automatic, fully automatic |
| Sensors | Pressure, temperature, flow, level, load cell, speed |
| Data Management | Batch logs, alarms, audit trails (as required) |
| Compliance | 21 CFR Part 11 (optional for pharma) |
F. Safety & Compliance
G. Testing & Documentation
| Document / Test | Deliverable |
|---|---|
| Drawings | GA, P&ID, fabrication drawings |
| Certificates | MTCs, passivation, surface finish reports |
| Testing | Hydro test, pneumatic test, load test, leak test |
| FAT/SAT | Full functional testing |
| Validation | IQ/OQ protocols (pharma option) |
H. Optional Features
A. Engineering & Design Basis
| Parameter | Specification |
|---|---|
| Input Data | Process flow diagram, material data sheet, heat/mass balance |
| Design Standards | ASME, DIN, IS, CE, ATEX, GMP/cGMP |
| Customization Scope | Mechanical + electrical + automation + layout |
B. Materials of Construction (MOC)
| Component | Options |
|---|---|
| Contact Parts | SS304, SS316/316L, Hastelloy, Duplex SS, Titanium, MS, Alloy steel |
| Non-contact Parts | MS painted, SS304 |
| Seals & Gaskets | PTFE, EPDM, Viton, Silicone, FDA-grade options |
| Surface Finish | Bead-blast, Matt, Mirror polish (0.4–0.8 μm Ra for GMP) |
C. Mechanical Design
| Parameter | Typical Range |
|---|---|
| Operating Pressure | Full vacuum to 25 bar |
| Operating Temperature | -20°C to 300°C |
| Capacities | 5 L to 100,000+ L (system-dependent) |
| Construction Type | Skid-mounted, modular, standalone, integrated |
| Supports | Frame, structure, mobile base, floor-mounted |
D. System Components (as applicable)
E. Automation & Controls
| Feature | Specification |
|---|---|
| Control System | PLC / HMI / SCADA |
| Automation Level | Manual, semi-automatic, fully automatic |
| Sensors | Pressure, temperature, flow, level, load cell, speed |
| Data Management | Batch logs, alarms, audit trails (as required) |
| Compliance | 21 CFR Part 11 (optional for pharma) |
F. Safety & Compliance
G. Testing & Documentation
| Document / Test | Deliverable |
|---|---|
| Drawings | GA, P&ID, fabrication drawings |
| Certificates | MTCs, passivation, surface finish reports |
| Testing | Hydro test, pneumatic test, load test, leak test |
| FAT/SAT | Full functional testing |
| Validation | IQ/OQ protocols (pharma option) |
H. Optional Features
Applications and industry use-cases for this product are described here.